By mounting the DS D machines into a partition
wall, the loading or
unclean side and the unloading or clean side area are
strictly separated.
The machine itself with all accessible sets, control and
operating
elements is on the non-clean side.
The base machine comes with PLC by Allen Bradley®
-
Model SLC 5/04
with PanelView 550 and printer communication and
compatibility with Data
Highway Plus for easier validation and integration
into your LAN or other
Computer Integrated Manufacturing (CIM) system.
Most
effective cleaning of highly contaminated articles as well as
articles with deep holes.
Simple loading and ergonomic unloading under laminar flow.
There are no
mechanically moving parts during the process, and
no metal abrasion, only highly cleaning turbulence of
DIRECT
IMPACT CLEANING, washing each stopper individually.
The only
mechanical seal meeting the current FDA requirements.
Precise
siliconization by using silicone oil or silicone emulsion.
Optimal
temperatures during each process step.
Effective
drying under sterile HEPA filtered air with immediate
removal of water drops from deep holes through occasionally
intermittent
shifting of stopper (patented) providing uniform low
residual
moisture.
Anti-pyrogen
piping of "no weld techniques' and valves.
Anti-pyrogen
walls of inner drum, mirror finish.
Electronic or
self-programmable control with documentation.
Machine
design complying with GMP, WHO and FDA standards,
as well as YOUR requirements.
Great economy
with lowest water consumption per
batch and only nominal compressed air consumption.
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Washing/Detergent Dosing
After the water supply has reached the
set level, detergent
is added by the dosing unit. When the inner drum starts rotating,
simultaneously the heating process starts.
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CIP
Clean In Place
When the washing water is drained off,
the CIP Machine-self cleaning starts. The outer cylinder and inner drum are cleaned
by rotating high pressure jets in order to avoid re deposits of flushed particles and silicone.
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Direct
Impact Cleaning
As the drum rotates, the the rubber articles are lifted and glide through the water curtain to the next carrier. Pyrogens and
particles are thoroughly rinsed off. |
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Rinsing/Siliconization
After refilling the machine with hot
water, the articles are rinsed.
If necessary, the articles can now be siliconized. This is done
by adding the required quantity of silicone by means of the dosing unit. Either silicone oil or silicone emulsion can be used.
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Drying
The air required for the drying
procedure is brought into the machine by the blower through a pre-filter and sterile filter.
Drying is intensified by centrifuging (patented), thus abrasion is avoided unlike other systems.
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